Thiess marks zero-hour rebuilt milestone

Thiess has successfully exported its first fleet of rebuilt trucks from Batam Island in Indonesia to Perth.

The five Cat 789s trucks will be joined by another five currently enroute to Perth to support the ongoing demand for the hauling fleet.

“Our truck and component rebuilds underscore Thiess’ commitment to sustainable solutions and innovation in mining,” Thiess Group executive chair and chief executive officer Michael Wright said.

“The rebuilt equipment and components will result in improved machine productivities, incorporating product updates and technology improvements, delivering reliability and enhanced mining efficiencies at lower costs for our clients.”

The truck usage clocks were reset at the Thiess Rebuild Centre in Indonesia, extending the service life of each truck by 40,000–60,000 hours.

The full rebuild included overhauling all major components and refurbishing the chassis and electrical systems. Since the centre opened in January 2024, the team has completed 12 trucks and has another six more nearing completion.

“The centre also serves as an incubator, allowing us to explore decarbonisation and alternative fuel technologies, with future opportunities to offer these services to our clients,” Wright said.

“Our rebuild team has successfully developed innovative solutions such as building diagonal stairway control boxes from piece parts, helping circumvent global supply chain issues.”

Thiess general manager of Batam Engineering Daryl Albury said Thiess has invested in several local programs across the Batam region.

“We’ve partnered with Batam State Polytechnic and vocational schools across Batam to provide work experience programs and sponsored local youth to take part in our leading apprentice program at our Balikpapan Training Centre, providing valuable skills in mechanics and auto-electrical trades,” Albury said.

“These contributions ensure we’re helping to build a robust workforce and pipeline of skilled local workers that supports economic growth and innovation across the region.”

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