alwaysAI partners with Becker Mining Systems to revolutionise mining with Vision AI – International Mining

alwaysAI, a developer of Vision AI technology and Becker Mining Systems, a renowned leader in mining solutions and technologies, have announced a strategic partnership. The collaboration “aims to transform the mining industry’s value chain, significantly enhancing productivity, safety, and operational efficiency.”

Together they will develop advanced computer vision (CV) applications that will address challenges such as restricted area monitoring, personal protective equipment (PPE) compliance, equipment utilisation monitoring, and more. By automating critical processes and providing real-time monitoring, the CV applications aim to reduce reliance on manual supervision. This leads to greater efficiency, cost reduction, increased revenue, and valuable data-driven analytics for mines.

Possible use cases include real-time conveyor belt monitoring where users can continuously monitor the health of their conveyor belt in an extended version of Becker Mining Systems’ Belt Rip Detection System (BRS4.0) in order to detect wear, cracks, or other damage at an early stage. Exclusion zones can also be monitored to ensure that no unauthorised personnel enter dangerous areas. Real-time alerts enable proactive intervention and minimise downtime.

It will also allow the tracking of movement of personnel and equipment through the cage/lift system. Unauthorised or inefficient use is flagged to prevent delays and maintain smooth operations of mine processes.

Customers will be able to monitor PPE specifications and track the movements of personnel and vehicles in real time. Thanks to Becker Mining System’ tagging & tracking solution and Proximity Detection System (PDS4.0), the risk of accidents is minimised. Real-time alerts enabled by computer vision allow for quick intervention in the event of violations or dangerous situations.

Mines can also monitor restricted and authorised zones within the mine in conjunction with Becker Mining Systems’ location technology, triggering alerts for unauthorised entry or prolonged activity; and enhance safety protocols by tracking personnel movements in both restricted and routine work areas.

“We’re excited to partner with Becker Mining Systems, which will significantly enhance worker safety, reduce mechanical failures, and enhance operations in mines,” said Marty Beard, CEO of alwaysAI. “Our computer vision solutions are designed to provide real-time insights and alerts that reduce risks and improve operational efficiency, especially in high-risk environments like mining.”

“This partnership with alwaysAI allows us to bring powerful computer vision applications to our customers,” said Prof Dr Wolfgang Wegener, Co-Chief Executive Officer of Becker Mining Systems AG. “By integrating this cutting-edge technology into mines, we can help minimise risks and reduce machine downtime while boosting overall performance.”

alwaysAI and Becker Mining Systems will jointly develop and deploy computer vision applications. In addition Becker Mining Systems will oversee the installation of on-site infrastructure, including cameras and edge devices. The applications integrate seamlessly with Becker Mining Systems’ existing infrastructure.